EI Apparel  /  Field Notes
No. 01
For HR & People Leaders
A One Page Read

Where the apparel budget actually goes.

A short look at why the apparel line quietly runs two to four times the number on the spreadsheet.

Most apparel programs look cheap on paper. A fall bulk run for hoodies. A reorder when the first batch ran short. A rush polo printout the week before a conference. Itemized, the budget reads tidy.

Then you add up everything that does not appear on the invoice. The hours someone spent collecting sizes in a spreadsheet. The rush charges for a hire who started on a Monday. The medium-size box of larges nobody ordered. The reorder placed because the first batch went somewhere and nobody can find it.

That is where the program actually lives.

The five line items hiding in plain sight

01 / 05
01

The spreadsheet hours

Someone on the people team is collecting sizes by email and dropping them into a tab. Then chasing the four people who did not respond. Then sending the file to a vendor who comes back with questions. Across a year this is real time, and it is almost never tracked against the program.

Annual hours30 to 70 hrs
02

Rush orders for new hires

The standard order goes in twice a year. Hires happen every week. Anything off-cycle either takes a rush charge or gets skipped and replaced with a generic stock tee from somewhere else. Each one is small. Stacked across a year of hires they add up.

Per rush15 to 40%
03

Sizing waste

Bulk orders mean someone has to guess the size mix. The guess is always wrong on the tails. You end up with a stack of XS that nobody wears and a shortage of XL by month two. Both are budget. One is just sitting in a closet.

Of bulk spend10 to 25%
04

The lost-in-transit batch

Apparel rarely has a clean owner. A box arrives, gets stashed in a closet by whoever signed for it, and resurfaces six months later when someone reorders the same thing. We see it at almost every program we step into, at least once a year.

Roughly1 reorder/yr
05

The opportunity cost

The hardest one to price. The gear an employee gets on their first day, the swag on the table at the all-hands, the polo on the booth at a conference. That is the brand impression people walk away with. When it feels off, the company feels off. None of it is on the invoice.

Real, butoff the books
The arithmetic

What a $20,000 stated apparel budget at a 120-person company actually costs once the hidden line items are added back.

Stated annual spend$20,000
Spreadsheet hours (50 hrs × $70 loaded)+ $3,500
Rush charges & off-cycle orders+ $4,200
Sizing waste (15% of bulk)+ $3,000
Duplicate / reorder batches+ $2,800
Brand impression costpriceless / unknown
True annual cost ~ $33,500

A 1.7× multiple. The work around the work scales with headcount, not with apparel budget, so the multiple holds even at half this size. The programs we step into run closer to 3× and 4× regularly.

The program is not expensive because of the apparel. It is expensive because of everything wrapped around the apparel.

What changes when the program runs through a store

The work around the gear was the expensive part. Sizes get collected once, by the employee, in their size. Reorders run on their own. The line item shrinks even when the gear gets better.

That is the whole pitch. Take a look at the example store. The math is easier to see than to describe.

TJ Ryan Corporate Apparel Lead EI Apparel